service interval SUZUKI GRAND VITARA 1999 2.G Service Workshop Manual

YH4
GRAND
VITARA
0B-2 MAINTENANCE AND LUBRICATION
MAINTENANCE SCHEDULE
MAINTENANCE SCHEDULE UNDER NORMAL DRIVING CONDITIONS
Interval:
This interval should be judged by
This table includes services as scheduled up to 90,000 km
(54,000 miles) mileage. Beyond 90,000 km (54,000 miles), carry
out the same services at the same intervals respectively.
This interval should be judged by
odometer reading or months,Km (x 1,000)153045607590g
whichever comes first.Miles (x 1,000)91827364554
Months122436486072
ENGINE
1-1. Drive beltV-beltIRIRIR
V-rib belt (Flat type)±±I±±R
1-2. Camshaft timing belt (G16 engine only)Replace every 100,000 km or
60,000 miles
1-3. Valve lash (clearance)G16 engine only±I±I±I
1-4. Engine oil and
oil filterJ20 / H25 engines
G16 engine with HO2S (SG, SH, SJ)RRRRRR
G16 engine with HO2S (SE, SF),
G16 engine without HO2SReplace every 10,000 km (6,000 miles)
or 8 months
1-5. Engine coolant±±R±±R
1-6. Exhaust system±I±I±I
IGNITION SYSTEM
2-1. Spark plugs
Wh
Vehicle without
HO2S
Nickel plug±R±R±R
When
unleaded
HO2SIridium plug±±±R±±unleaded
fuel isVehicle with
HO2S
Nickel plug±±R±±Rfuel is
usedHO2SIridium plugReplace every 105,000 km or 63,000
miles
When leaded fuel is used, refer to ªSevere Driving Conditionº schedule
FUEL SYSTEM
3-1. Air cleaner filterIIRIIR
3-2. Fuel lines and connections±I±I±I
3-3. Fuel filterReplace every 105,000 km or 63,000
miles
3-4. Fuel tank±±I±±I
EMISSION CONTROL SYSTEM
4-1. Crankcase ventilation hoses and connections
(Vehicle without HO2S)±±I±±I
4-2. PCV valveVehicle without HO2S±±I±±I
Vehicle with HO2S±±±±±I
4-3. Fuel evaporative emission
tl t
Vehicle without HO2S±I±I±I
control systemVehicle with HO2S±±±±±I
NOTES:

ªRº : Replace or change

ªIº : Inspect and correct, replace or lubricate if necessary

For Item 1-2. Camshaft timing belt: This belt may be replaced every 90,000 km (54,000 miles) according
to customer's maintenance convenience.

For Sweden, item 2-1, 4-2 and 4-3 should be performed by odometer reading only.

For Item 2-1. Spark plugs, replace every 50,000 km if the local law requires.

Nickel spark plug: BKR6E-11 or K20PR-U11

Iridium spark plug: IFR6E11 or SK20PR-A11 for G16 engine, IFR5J11 or SK16PR11 for J20 / H25 engines

YH4
GRAND
VITARA
MAINTENANCE AND LUBRICATION 0B-3
Interval:
This interval should be
judged by
This table includes services as scheduled up to 90,000 km
(54,000 miles) mileage. Beyond 90,000 km (54,000 miles), carry
out the same services at the same intervals respectively.
This interval should be judged by
odometer reading or months,Km (x 1,000)153045607590g
whichever comes first.Miles (x 1,000)91827364554
Months122436486072
CHASSIS AND BODY
6-1. Clutch (pedal and fluid level)±I±I±I
6-2.Brake discs and pads (thickness, wear, damage)IIIIII
Brake drums and shoes (wear, damage) ±I±I±I
6-3. Brake hoses and pipes (leakage, damage, clamp)±I±I±I
6-4. Brake fluid±R±R±R
6-5. Brake lever and cable (damage, stroke, operation)Inspect at first 15,000 km (9,000 miles)
only
6-6. Tires (wear, damage, rotation)IIIIII
6-7. Wheel discs (damage)IIIIII
6-8. Suspension system (tighteness, damage, rattle, breakage)±I±I±I
6-9. Propeller shafts and drive shafts±±I±±I
6-10. Manual transmission oil (leakage, level)
(I: 1st 15,000 km only)I±R±±R
6-11. Automatic transmissionFluid level±I±I±I
Fluid changeReplace every 165,000 km
(99,000 miles)
Fluid hose±±±R±±
6-12. Transfer oil (leakage, level)I±I±I±
6-13. Differential oil (leakage, level) (R: 1st 15,000 km only)R or I±I±I±
6-14. Steering system (tighteness, damage, breakage, rattle)±I±I±I
6-15. Power steering (if equipped)IIIIII
6-16. All latches, hinges and locks±I±I±I
6-17. Air conditioning filter (if equipped)±IR±IR
NOTES:
ªRº : Replace or change
ªIº : Inspect and correct, replace or lubricate if necessary

YH4
GRAND
VITARA
1. Data link connector
2. DLC cable adapter
3. DLC cable
1sec. 1sec.About 10 seconds
Open
Short-1. ªAIR BAGº warning lamp
-2. ªAIR BAGº fuse box
-3. ªAIR BAGº monitor coupler
3-1. Diagnostic switch terminal
-4. Air bag harness (covered yellow tube)1
AIR BAG SYSTEM 10B-13
DIAGNOSTIC TROUBLE CODE (DTC) CLEARANCE
[Using SUZUKI scan tool]
1) Turn ignition switch OFF.
2) Connect Tech 1 to data link connector (DLC) in the same manner
as when making this connection for DTC check.
Special Tool
(A): 09931-76011 (Tech 1)
(B): Mass storage cartridge
(C): 09931-76030
3) Turn ignition switch ON.
4) Erase DTC according to instructions displayed on Tech 1.
Refer to Tech 1 operator's manual for further details.
5) After completing the check, turn ignition switch OFF and discon-
nect Tech 1 from data link connector (DLC).
6) Perform ªDiagnosis Trouble Code (DTC) Checkº and confirm
that normal DTC (NO CODES) is displayed and not malfunction
DTC.
NOTE:
If DTC 51 or DTC 71 is stored in SDM, it is not possible to
clear DTC.
[Not using SUZUKI scan tool]
1) Turn ignition switch ON and wait about 6 seconds or more.
2) Using service wire, repeat shorting and opening between diag-
nosis switch terminal and ground terminal on ªAIR BAGº monitor
coupler 5 times at about 1 second intervals.
3) Perform ªDiagnosis Trouble Code (DTC) Checkº and confirm
that normal DTC (DTC 12) is displayed and not malfunction
DTC.
NOTE:
If DTC 51 or DTC 71 is stored in SDM, it is not possible to
clear DTC.